Aragonite
Facility Condition Assessment
at
Ocean Cay, Bahamas
Client
Han-Padron
Associates, LLP |
|
AES
Corporation |
Haley
& Aldrich |
Completion Date
December, 2001
Project
Description
Aragonite is a naturally
occurring crystal form of calcium carbonate, CaCO3. �It forms naturally in almost all mollusk
shells, and as the calcareous endoskeleton of warm and cold-water corals.� Ocean Cay is the home to an ocean aragonite
mining, storage, and export facility, which occupies a portion of the island.� The facilities include barge unloading,
screening, stacking/reclaiming, and shiploading systems.� The island is relatively
self-sufficient.� There are
accommodations for workers, who rotate on/off the island on a scheduled
basis.� Electrical power is supplied by
several diesel generators.� Fresh water
is prepared from seawater using a reverse osmosis system.
AES Corporation was
evaluating Ocean Cay as a potential site for a LGN terminal and gas-fired,
electrical power generating plant.� An
assessment of the existing facilities was needed to ascertain how these
facilities, including plans for the expansion of the aragonite operations,
might best be integrated with their plans.
At the time of the
survey, Ocean Cay was handling between 500,000 to 600,000 tons of aragonite a
year.� Self-unloading barges discharge to
a shore-side receiving conveyor.� The
aragonite is screen and stockpiled into two products, an industrial quality
grade and a roadway base grade.� In a
plant expansion for the roadway base grade product, the screening operation was
added and the corrugated steel reclaim tunnel was extended toward the
shiploader, to provide additional stockpile capacity for this material.� The facility plans to increase production to
2,000,000 tons per year.� With this,
there are plans to add a third product.�
To accommodate this new product, the reclaim tunnel would be extended
and the tail of the reclaim conveyor lengthened.
A visual site survey was
conducted to assess the existing aragonite facilities and provide a basis for
determining the necessary accommodations for both the existing and planned
facilities.� The report described current
conditions actions required for the long-term, and suggestions for how the
expansion program could accommodate the LNG additions.�
Aragonite Receiving System
Aragonite Shiploader